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真空オーブン

真空オーブン

  • Functional Features of the OVEN Series
    Nov 11, 2025
       OVEN is engineered to deliver high-precision temperature and pressure environments, catering to demanding applications in R&D and manufacturing. It serves a wide range of industries, including electronics, semiconductors, aerospace, and automotive. Its primary features are as follow:​ 1. User-Friendly Operation: Equipped with a large-inch photo-level true-color ultra-large touchscreen interface, the panel is provided with operation, over-temperature setting, shift/monitoring, and shutdown/reset buttons, enabling intuitive and easy operation. It comes with a standard USB interface for downloading curves and data. Operators can program after simple training, and can also independently input information such as the user unit and department, making the machine status clear at a glance.​ 2. Safety Protection: It has six major protection functions: overcurrent protection, overvoltage protection, undervoltage protection, overload protection, power module protection, and over-temperature protection. When the equipment malfunctions, it will alarm and display solutions, and activate self-protection. For low-level alarms, only personnel with specific permissions can unlock with a password to continue operation, ensuring high safety.​ 3. Accurate and Stable Core Performance of Temperature and Pressure​  ① Temperature Control: The range covers RT+10~300℃ (long-term safe use ≤260℃), with a temperature adjustment accuracy of ±0.5℃ in a vacuum environment and ±1℃ in an atmospheric environment.​  ② Vacuum Pressure Performance: The minimum vacuum degree can reach -99.9 kpa, which is accurately monitored by a semiconductor pressure sensor. PID control is also adopted to realize dynamic pressure adjustment.​  ③ Environmental Adaptability and Uniformity: Calibrated based on the conditions of 23℃ ambient temperature, rated voltage, and no test samples, it is suitable for laboratory and industrial scenarios. Some models are equipped with horizontal cross-flow air supply and three-sided circulation air ducts to ensure the temperature uniformity of the working chamber.​     Lab Companion ovens come in a comprehensive selection of sizes, types, and performance specs. Backed by free in-warranty service for non-human errors and transparent post-warranty support, we ensure lifelong operational security.
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  • Lab Industrial High-Temperature Aging Oven
    Nov 05, 2025
    An industrial high-temperature aging oven is a device that conducts accelerated aging tests on industrial products (such as electronics, electrical appliances, components, chemical materials, etc.) by simulating high-temperature environments. By applying high-temperature stress, potential defects and faults of the products can be exposed in advance, thereby screening out early-failed products and enhancing the reliability and stability of the products leaving the factory. Its core components mainly include the heating system, circulation system, control system and safety protection system.   Main features: Firstly, it has a wide operating temperature range, typically from room temperature +10°C to +200°C or 300 °C. Temperature uniformity is a key indicator for evaluating the performance of an oven. The temperature difference at each point inside the oven is ±2°C, and the temperature control accuracy usually reaches ±0.1°C to ±1°C, ensuring the precision and repeatability of the test conditions. In addition, the heating rate can be set according to the test requirements, ranging from linear heating to rapid heating. The internal structure of the test chamber is usually made of stainless steel (such as SUS304), which is heat-resistant and corrosion-resistant. The shell is generally made of high-quality cold-rolled steel plate and the surface is treated with plastic spraying. Finally, the insulation layer is usually made of high-density aluminosilicate cotton or rock wool, with sufficient thickness to ensure that the surface temperature of the box is low and energy-saving. The air duct is designed for horizontal or vertical air supply to ensure that the hot air can flow evenly through each product under test.   Aging ovens are widely used in all industries that have high requirements for product reliability: Electronics industry: IC chips, PCB circuit boards, power supplies, chargers, LED displays/lamps, automotive electronics, etc. Electric appliances: transformers, relays, capacitors, circuit breakers, motors, etc. Communication products: mobile phones, routers, base station equipment, optical modules, etc. Chemical materials: Conduct high-temperature aging resistance tests on coatings, plastics, rubbers, adhesives, etc. Automotive parts: various sensors, controllers (ECUs), wiring harnesses, etc.   How to choose the right industrial high-temperature aging oven? When making a choice, the following factors need to be comprehensively considered: 1. Temperature range: According to the product testing standards, select the model that can meet the highest and lowest temperature requirements, and leave a certain margin. 2. Inner box size: Select an appropriate volume based on the size and quantity of the products to be tested. Remember to reserve space to ensure air circulation. 3. Temperature uniformity and accuracy: The higher the requirements, the higher the equipment cost and manufacturing difficulty. Choose according to the strictness of the test. 4. Load condition: If the product will generate heat by itself during the testing process (i.e., "load testing"), it is necessary to inform the equipment manufacturer so that they can calculate and configure sufficient heating and heat dissipation capacity. 5. Control System and Functions: Is program control (multi-stage temperature rise and heat preservation) required? Is it necessary to record and export the temperature curve data? Whether remote monitoring and other factors are needed Industrial high-temperature aging ovens are an indispensable part of modern quality engineering. Through sample aging tests, it intercepts potential faulty products before they leave the factory, significantly reducing the market return rate and after-sales maintenance costs, and earning credibility and long-term benefits for the enterprise. When making a purchase, you can communicate fully with us based on the characteristics of your own products and testing requirements, and choose the most suitable solution.
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  • Customized Solution for Double-Door Temperature Test Equipment
    Oct 25, 2025
    1.Core customization requirement analysis 1.1 The standard box size or load-bearing capacity (such as automotive parts, large unmanned aerial vehicles, and entire cabinet servers) cannot meet the requirements. Special sample racks, trays or suspension devices are required. The test samples need to be powered on and run inside the box, and connected to cables or pipes (such as battery pack charge and discharge tests, engine component tests). Oil stains, particulate matter or corrosive gases may be released during the sample testing process. 1.2 It needs to be connected with mechanical arms and AGV carts to achieve automatic loading and unloading. The heating and cooling rates required far exceed the standard specifications (such as >15°C/min). 1.3 The equipment needs to adapt to specific room sizes, door opening sizes or floor heights. There are special requirements for the power supply (if it cannot meet 380V) and the cooling water source (if a cooling tower cannot be provided).   2. Key customized technical specifications 2.1 Customized Dimensions The internal effective space is determined entirely based on the size and quantity of the customer's samples. The minimum distance between the sample and the box wall needs to be considered to ensure uniform airflow. It is necessary to clearly define the size of the door, the material of the sealing strip, the door lock mechanism (mechanical lock, pneumatic auxiliary lock), and the size and quantity of the observation window. The inner box is usually made of SUS304 stainless steel. The outer box body can be made of high-quality steel plate with plastic spraying or SUS304. For corrosive tests, more durable materials should be specified. Test holes are used for leads. The size, quantity and position of the hole diameters (such as left or right) need to be customized, and sealing plugs or flanges should be provided. 2.2 Confirm the test interval The technical index standards for temperature are usually from -70°C to +150°C. The standard heating and cooling rate is 1 to 3°C/min. Linear rapid temperature change: 5 to 10°C/min. Nonlinear rapid temperature change: Customizable to 15°C/min or even higher. This is directly related to the power configuration of the refrigeration and heating systems and is a key factor influencing the cost. Customize stricter control accuracy, such as uniformity ≤±1.0°C and fluctuation ≤±0.5°C. 2.3 Refrigeration System Air cooling: Suitable for sites where the ambient temperature is not high and the ventilation around the equipment is good. Water cooling: It is suitable for large cooling capacity, high heat generation samples, or situations with high ambient temperatures. It is more efficient but requires a cooling tower. Cascade refrigeration: It is used for low-temperature requirements below -40°C and usually adopts two-stage cascade. 2.4 Installation Method The refrigeration system of the integrated machine is located at the top or bottom of the box, with a compact structure and convenient installation. The split-type refrigeration unit is separated from the box body and is suitable for high-power equipment. It can discharge noise and heat to the outside, but the installation is complex. 2.5 Control System and Software The controller customizes the size and brand of the color touch screen, supports multi-segment programming, program group loops, step jumps, etc. Customized LAN interface for connecting to the upper computer (computer) for data monitoring and recording. Whether it is necessary to support remote network monitoring and operation, as well as customize record intervals and storage capacity. 2.6 Independent sample over-temperature protector. Compressor overheat, overcurrent and overpressure protection; Fan overcurrent protection Cooling water cut-off protection and automatic stop test function when the door is opened; Leakage or short-circuit protection; Sound and light alarm prompt.   Customizing double-door temperature test equipment is a systematic project. The key to success lies in the clarification and refinement of the initial requirements. A detailed and unambiguous "Technical Requirements Document" serves as the cornerstone for communication between equipment suppliers and customers. It ensures that the final delivered equipment fully complies with testing, process, and site requirements, avoiding subsequent disputes and cost overruns.
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  • The Function of Adding Nitrogen Input to Industrial Ovens
    Oct 14, 2025
    The core function of adding nitrogen input in industrial ovens is to create an inert atmosphere environment with low oxygen or no oxygen. This is usually referred to as "nitrogen protection" or "nitrogen-filled baking".   Preventing oxidation is the most common and primary purpose. When heated in the air (with an oxygen content of approximately 21%), many materials will undergo oxidation reactions, thereby affecting product quality. Adding nitrogen input to industrial ovens can prevent the formation of oxide scale (such as rust) on the surface of metal products during heating, keep the metal bright and clean, and improve the quality of subsequent processes such as electroplating and spraying. Or to prevent the oxidation of component pins, pads and precision films at high temperatures, ensuring the quality of soldering and the long-term reliability of the product. At the same time, it can also prevent chemical and powder materials from undergoing chemical reactions with oxygen at high temperatures, thereby altering their chemical properties. 2. Some materials pose a risk of fire or explosion in high-temperature and oxygen-rich environments. Increasing nitrogen input can suppress combustion and explosion. In industries such as printing and coating, a large amount of flammable organic solvents (such as alcohol, acetone, and toluene) are volatilized during the baking process. Introducing nitrogen to reduce the oxygen concentration below the limit oxygen concentration can completely eliminate the risk of fire and explosion, which is an important safety measure. For metal and plastic powders, when they reach a certain concentration in the air, they are highly prone to explosion when exposed to open flames or high temperatures. Nitrogen protection can create a safe processing environment. 3. Improve process control and product quality. Heating in an oxygen-free or low-oxygen environment can avoid many side reactions caused by oxygen. In processes such as chip manufacturing and solar cell production, extremely high cleanliness and an oxygen-free environment are essential to prevent the oxidation of silicon wafers, metal electrodes, etc., ensuring extremely high product yield and performance. 4. While filling the oven with nitrogen, the air that originally contained moisture and oxygen inside the oven will also be "driven out". This not only prevents oxidation but also plays an auxiliary drying role, making it particularly suitable for products that are extremely sensitive to moisture.   In conclusion, adding nitrogen input to industrial ovens is to actively control the heating environment rather than passively heating in the air. This is an important technical means used in high-end manufacturing and precision processing.
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  • まず真空にして、次に加熱する:乾燥オーブンの適切な操作
    Feb 28, 2025
    暖房の前に避難すべき理由 真空乾燥オーブン? 1) 真空ポンプを保護する:真空にする前にオーブンを加熱すると、加熱された空気が真空ポンプによって吸い出されます。このプロセスによりポンプに熱が伝わり、過熱する可能性があります。過熱により真空ポンプの効率が低下し、損傷する可能性もあります。 2) 真空計の損傷を防ぐ:オーブンを先に加熱すると、加熱された空気が真空計に向かい、この機器が過熱する原因になります。温度が真空計の動作限界を超えると、不正確な測定値や永久的な損傷につながる可能性があります。 3)安全上の危険を回避する:試験対象物は、材料から抽出されたガスを除去できる真空チャンバー内に置かれます。試験対象物を最初に加熱すると、ガスは熱に遭遇したときに膨張します。真空チャンバーの密閉性が高いため、膨張したガスによって発生する巨大な圧力により、観察窓の強化ガラスが割れる可能性があります。 正しい手順は、まず空気を抜いてから加熱することです。希望の温度に達した後に真空レベルが低下した場合は、短時間再真空にすることができます。この方法は、機器の寿命を延ばすのに役立ちます。 結論:安全を確保し、機器の効率を維持し、真空乾燥オーブンの寿命を延ばすには、常に正しい手順に従ってください。まず空気を排出し、次に加熱します。この簡単な手順で、潜在的な危険や高額な損害を防ぐことができます。 
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  • 真空オーブンの製品特性 真空オーブンの製品特性
    Nov 02, 2024
    真空オーブンの製品特性真空オーブンは、より低い温度でより高い乾燥率を得ることができ、熱利用が完全であるため、主に熱に敏感な材料や回収するコンデンサや溶剤を含む材料の乾燥に適しています。乾燥前に処理することができ、乾燥プロセス中に破片が混入することはありません。乾燥機は静的真空乾燥機であるため、乾燥材料の形成が損なわれることはありません。蒸気、温水、熱油、電気加熱など、多くの加熱方法があります。真空オーブンは、熱に敏感で、分解しやすく、酸化しやすい物質を乾燥するために設計されており、特に複雑なアイテムの場合は不活性ガスを充填することができます。この製品には以下の機能があります。1、チャンバー構造:チャンバーは一体構造を採用しています。2、シェル材質:高品質の冷間圧延鋼静電塗装。内壁材質:ステンレス鋼板。3、断熱材:極細ガラス繊維。4、ドアシール:環境保護シリコンゴムストリップ。ボックスの閉鎖と密閉度を調整でき、シリコンゴムのドアシールリングが全体として形成され、ボックス内の高真空を保証します。5、スタジオはステンレス鋼板(または伸線板)で作られており、製品の耐久性を確保します。6、保管、加熱、試験、乾燥は酸素のない環境または不活性ガスで満たされた環境で行われるため、酸化は起こりません。7、加熱時間が最短で、従来の乾燥炉に比べて加熱時間が50%以上短縮されます。真空オーブンは電気で熱エネルギーを供給され、濡れたものは導電性があるため、使用中に漏電しないように注意することをお勧めします。そのため、一般的なオーブンは安全を確保するためにアースする必要があります。アース線がない場合は、オーブンに漏電がないことを確認する必要があります。漏電がない場合は注意して使用できますが、それでも漏電する場合は、すぐに停止する必要があります。真空オーブンは、熱に敏感で、分解しやすく、酸化しやすい物質を乾燥するために設計されており、不活性ガスを充填することができます (オプション)。特に、物品の一部の複雑なコンポーネントも高速乾燥できるため、工業および鉱業企業、医学部、科学研究ユニットで真空状態で乾燥熱処理を行うのに適しています。
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